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About O-Rings
O-rings are a small circular shaped contraption, typically
manufactured from a variety of rubber or plastic. O-rings purpose is
to act as a seal and prevent the escape of oil, air and water as well
as other substances under high pressure. O-rings are similar to gaskets and often imitate their functions. In industrial applications, o-rings
are placed between matched machined parts – for instance, inside
of pneumatic systems, pumps and hydraulic
valves. O-ring manufacturers
use a process (of rubber o-rings) that mixes rubber and other additives
in a rubber mixer. Then the material is poured into a rubber press to
form a shape. Lastly are the final touches to remove the excess material
and finish with a well-shaped product.
O-ring manufacturers use a simple design which is very powerful and reliable
for sealing static machine parts. Because of their simple shape, o-rings
tend to be fairly inexpensive and are relatively easy to use. O-rings
work by creating a barrier around areas of leak risk. O-rings are ideal
for the job because they, elastomeric materials especially, transmit
stress in every direction upon compression and are able to prevent leakage.
Some o-rings are even capable of sealing leaks that have pressures reaching
up to 1,000 bar.
Besides being a low cost alternative to other sealing methods, o-rings
also have the advantage of using a wide range of materials available
for O-ring manufactures. Some of the most common materials used for o-rings
include nitrile, butyl, styrene/butadiene, hypalon, silicone, Teflon® and
viton. Partly because of the wide range of materials available, one covering
almost any environmental need, many industries choose to use o-rings
for their sealing applications. O-rings are frequently used in the automotive,
water filtration, off road equipment, hydraulics, telecommunications,
electrical, medical, pharmaceutical and food processing industries.
When purchasing o-rings, there are a couple general guidelines to keep
in mind. First of all, because there are so many different kinds of materials
that are used to make o-rings, it is important to know the particular
conditions in which the o-rings must work. The varying material compounds
that are used offer different lubricities, degrees of hardness, heat
tolerances, chemical resistances and other properties. Also, it is good
to consider what the particular size and strength needed will be. Additionally,
some o-rings need accessories, such as back-up rings, that assist in
the operation and function of the o-rings, so it is important to know
exactly what is needed before making an investment.
Featured
Articles
http://www.designnews.com/article/CA118944.html
http://www.processingtalk.com/news/vrs/vrs111.html
Types of O-Rings
- are extremely resistant to polar solvents such as alcohols,
acetone and MEK. However, EPDM o-rings are not a good choice for applications
that involve petroleum oils and greases.
-
are commonly used in conjunction with power steering liquids, transmission
fluids and engine oils. Compared to polyacrylate o-rings, these have
a better low temperature performance but do tend to swell up more.
-
have excellent heat stability as well as great oil and fuel resistance,
but they should not be used in dynamic applications due to their poor
mechanical properties.
- have similar properties to standard nitrile
rubber, but are ozone resistant. Some popular uses include automotive
refrigerants and high temperature hydraulics.
-
are made of an advanced material that is being implemented more and
more on a daily basis. Kalrez resists over 1,800 different chemicals
and is stable in temperatures up to 620 °F; it is also used in aggressive
chemical processing, oil and gas recovery and in aerospace and petroleum
applications.
- are o-rings whose measurements are specified in metric units.
- are made of a material that was the first synthetic rubber.
During WWII, it served as the primary seal material, but today it is
mostly used in refrigerant applications.
-
are by far the most popular type of seal material used in the world.
Nitrile o-rings are carbon triple-bonded to nitrogen, which provides
good resistance to oils and fuels.
- are sets
of o-rings that are designed to replace faulty o-rings.
-
are extremely resistant to petroleum oils, ozone and oxygen. However,
polyacrylate o-rings have relatively poor water resistance and low temperature
flexibility.
- are made of rubber and synthetic rubber materials.
-
are made of a material that is commonly used in hot air applications
as well as devices in the medical field. The silicon-oxygen structure
gives silicone o-rings good thermal stability.
- are gaskets used in static joints.
-
are made of a material that is one of the most commonly used for seals.
Its popularity can be attributed to its good chemical resistance and
extreme upper temperature limit.
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